Jiangsu Tianwang Solar Technology Co., Ltd. is one of the leading 38kv high-power burner igniter with built-in controller and 30-second auto shut-off manufacturers and suppliers in China. Please feel free to buy or wholesale high quality products for sale here from our factory. Customized orders are welcome.
38kV High-Power Burner Igniter with Built-in Controller and 30-Second Auto Shut-Off | TW-G-ZWY02
Reliable High-Energy Ignition for Industrial Oil Burner Systems
Customers using vegetable oil and waste oil burners often experience difficult ignition during cold starts. The 38kV output of the TW-G-ZWY02 helps establish a stable flame more quickly, especially when fuel atomization conditions are less than ideal.
Engineered for vegetable oil burners, diesel burners, waste oil burners, and heavy fuel oil combustion systems, the TW-G-ZWY02 generates up to 40W of ignition power and a high-energy spark capable of achieving ignition distances up to 8mm. The integrated controller automatically disconnects the ignition circuit after 30 seconds, reducing component wear, improving safety, and extending service life.
Featuring full epoxy resin encapsulation and reinforced insulation, this Industrial Igniter is built to withstand harsh operating environments, including moisture, vibration, dust, and temperature fluctuations.
Why Choose TW-G-ZWY02?
✔ Built-in Electronic Ignition Controller
✔ Automatic 30-Second Auto Shut-Off Function
✔ High-Energy 38kV Spark Output
✔ Powerful 40W Ignition Performance
✔ Reliable Ignition Distance up to 8mm
✔ Fully Epoxy-Sealed Moisture-Resistant Design
✔ AC 110V and AC 220V Versions Available
✔ Suitable for Continuous Industrial Operation
✔ OEM & ODM Customization Support
✔ Ideal Replacement for Standard Ignition Transformers
High-Power Burner Ignition Transformer
What makes this model different? The answer is the integrated controller. Unlike conventional ignition transformers that continue sparking indefinitely, the TW-G-ZWY02 automatically stops after 30 seconds.
With an output voltage of ≥38kV and a rated power of 40W, this High Energy Ignition System produces a strong and stable spark that ensures rapid flame establishment during burner startup. The high-voltage output minimizes ignition failure and improves burner reliability, particularly in vegetable oil, waste oil, and heavy oil combustion systems.
Built-in Ignition Controller with 30-Second Auto Shut-Off
The integrated Ignition Control Module automatically terminates the ignition cycle after 30 seconds, preventing unnecessary continuous sparking and reducing thermal stress on ignition components.
Benefits include:
Enhanced operational safety
Extended igniter lifespan
Reduced energy consumption
Lower maintenance costs
Improved burner reliability
This feature makes the TW-G-ZWY02 an ideal Burner Ignition Controller for commercial and industrial heating equipment.
Fully Epoxy-Sealed Construction
The internal high-voltage circuitry is fully protected through epoxy resin encapsulation.
This sealed construction provides:
Excellent moisture resistance
Enhanced vibration resistance
Improved dielectric insulation
Long-term reliability in industrial environments
The design effectively protects sensitive electrical components from dust, oil vapor, and environmental contamination.
Electrical Safety Performance
The igniter successfully passes an AC 1500V / 50Hz / 1mA / 3-second dielectric strength test between the input terminals and housing without flashover or insulation breakdown.
This robust insulation performance ensures reliable operation in demanding industrial applications and supports compliance with international ignition transformer safety requirements.
Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | TW-G-ZWY02 |
| Product Type | Burner Ignition Unit / Ignition Transformer |
| Input Voltage | AC 220V / 50Hz |
| Optional Input Voltage | AC 110V / 60Hz |
| Output Voltage | ≥38kV |
| Rated Power | 40W |
| Operating Current | 190mA ±15% |
| Ignition Distance | ≤8mm |
| Controller Function | Built-in Electronic Ignition Controller |
| Auto Shut-Off | 30 Seconds |
| Operating Temperature | -20°C ~ +60°C |
| Operating Humidity | 20% ~ 50% RH |
| Storage Temperature | -20°C ~ +80°C |
| Storage Humidity | 15% ~ 85% RH |
| Dielectric Strength | AC 1500V / 50Hz / 1mA / 3s |
| Insulation Method | Epoxy Resin Encapsulation |
Mechanical Dimensionsn
| Item | Specification |
|---|---|
| Length | 98.5mm ±1mm |
| Width | 73.5mm ±1mm |
| Height | 40mm ±1mm |
| Input Lead | Φ2.0 × 60cm ±5cm |
| High Voltage Output Cable | Φ6.5 × 65cm ±5cm |
Applications
The TW-G-ZWY02 Oil Burner Spark Generator is widely used in:
Industrial Boilers
Commercial Boilers
Vegetable Oil Burners
Waste Oil Burners
Diesel Burners
Heavy Oil Burners
Biomass Combustion Systems
Industrial Furnaces
Hot Water Heating Systems
Steam Generation Equipment
Thermal Processing Equipment
OEM Burner Manufacturing
OEM & ODM Customization
We provide flexible OEM and ODM manufacturing services for global burner equipment manufacturers and heating system suppliers.
Customization options include:
110V / 120V / 220V Input Voltage
Customized Lead Lengths
Special Connectors and Terminals
Private Label Branding
Custom Packaging Solutions
FAQ
Why does the igniter shut off after 30 seconds?
The controller automatically stops ignition after the startup period. This reduces component wear and improves safety.
Can it be used for vegetable oil burners?
Yes. The high-energy spark output is suitable for vegetable oil, diesel oil and waste oil combustion systems.
Is 110V input available?
Yes. Both 110V and 220V versions can be supplied.
Unlike generic ignition transformers sourced from multiple suppliers, the TW-G-ZWY02 is manufactured by Jiangsu Tianwang Solar Technology and tested before shipment. Each unit undergoes insulation and ignition performance verification to ensure stable operation in burner applications.
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